Umshini Wokuphulukisa we-LED: Uhlelo Lokusebenzisa Kahle Okuphezulu Kokusetshenziswa Kwezimboni

Ngokuyisisekelo, umshini wokuphulukisa we-LED uhlelo lokuphulukisa oluqinile olukhiqiza amandla e-ultraviolet, asetshenziselwa ukuqala inqubo yokuphulukisa eyenziwe ngokukhanya. Lesi yisiqalo sokuphulukiswa kwe-photopolymer, lapho izinamathiselo ezisebenzayo ze-UV, ama-inks, ukumboza, noma ama-resin asheshe ayenziwe nge-polymerized futhi abe lukhuni.

Uma kuqhathaniswa nezibani ezisuselwa ku-mercury, ezithatha isikhathi ukufudumala nokukhiqiza ukushisa okungadingekile kwe-infrared, imishini yokuphulukisa ye-UV LED inikeza ukuphulukiswa okusheshayo. Lokhu kuholela ekuthuthukiseni ukulawulwa kwenqubo, ukusetshenziswa kwamandla, kanye nendawo yokusebenza ephephile.
Izinhlelo zamanje zisebenzisa ama-wavelengths anembile we-UV avame ukuba ngu-365nm, 385nm, 395nm, no-405nm, okwenza abakhiqizi banqume ukukhishwa okuhle kakhulu kwe-spectral ngezinto ezithile. Umphumela uyinqubo yokuphulukisa esheshayo, ikhwalithi efanayo, namandla aphezulu okubopha.

LED Curing Machine: Umhlahlandlela we-UV LED Curing Technology wokusebenza kahle okuphezulu

Ezweni lanamuhla lokukhiqiza okusheshayo, ukunemba, ijubane, nokwethenjelwa kukhathazeka kakhulu kunanini ngaphambili. Ku-elekthronikhi nemishini yezokwelapha, ukuphrinta, ukupakisha, nabanye abakhiqizi bahlala befuna izinhlelo zokuphulukisa ezihlinzeka ngekhwalithi ezinzile ngezindleko ezincane zokusebenza. Umshini wokuphulukisa we-LED uyindlela yokuya lapha ngoba uyisixazululo esihlakaniphile futhi sobuchwepheshe besikhathi esizayo.
Uhlelo lokuphulukisa lwe-LED luguqule imboni ngokuthonya indlela izimboni eziphatha ngayo ukuphulukiswa kokukhanya kwe-ultraviolet ngenxa yobuchwepheshe obuphambili be-LED obusetshenziswe ohlelweni. Ngokungafani nohlobo oludala lwe-UV arc lamp, umshini omusha wokuphulukisa we-LED UV ukonga amandla, ukuqala ngokushesha, ukushisa okuphansi, nokulawula okuphezulu kokuphulukisa. Umshini wokuphulukisa we-LED ozimele, imishini yokuphulukisa ye-LED isetshenziswa njengomshini wokuphulukisa we-LED wezimboni ekukhiqizeni ivolumu ephezulu noma njengomshini wokuphulukisa we-LED othomathikhi emigqeni yokukhiqiza ehlakaniphile.

How LED Curing Machines Work?

Umgomo wokusebenza komshini wokuphulukisa we-LED kulula kakhulu kepha uthuthukiswe ngobuchwepheshe. Ama-LED anamandla akhiqiza ukukhanya kwe-ultraviolet kubude obuthile. Lapho kusetshenziswa amandla e-UV ezintweni ezisebenzayo ze-UV, abaqali bezithombe ezintweni zisebenze, ziqala ukusabela kwe-polymerization.

Amapharamitha abalulekile ezobuchwepheshe afaka:

Ukuqina kwe-Optical (mW / cm2)
Amandla akhazimulayo (J / cm2)
Ukulawulwa kwesikhathi sokuvezwa
Ukujula kokwelapha

Ngokusetshenziswa ngisho ukusatshalaliswa kokukhanya nokucushwa okuphezulu kwama-arrays e-LED, imishini emisha yokuphulukisa ye-LED iqeda izinkinga eziningi ezaziwa yimishini eminingi yokuphulukisa ye-UV, efana ne-shadowing noma i-under-curing eyayivame ukutholwa ezinhlelweni ezindala ze-UV.

Izimfanelo zobuchwepheshe zemishini yokuphulukisa ye-LED

Umshini wokuphulukisa we-LED osebenza kahle kakhulu uye wathandwa kakhulu ngenxa yokuphakama kwawo kwezobuchwepheshe kumapharamitha ahlukahlukene.

Ukulungiswa kobude be-wavelength okunembile

Umshini wokuphulukisa we-LED oguquguqukayo wenza umenzi akhethe ubude obusebenzayo kakhulu bokuphulukiswa okujulile kwe-365nm, ukusebenza okulinganiselayo kwe-385nm, ukwelashwa okusheshayo kwe-395nm, noma ukumbozwa kwe-405nm ngenhloso ekhethekile.

Ukusebenza okuphezulu kwe-optical

Imiklamo yanamuhla ihambise kancane kancane ukwanda kwe- UV ukuqina kuze kufike ku-1500-1800mW / cm2, futhi imishini yokuphulukisa ye-LED inikeza okukhiphayo okunamandla nokuzinzile ngokusebenza kahle okuphezulu kwe-optical nokukhishwa kokukhanya okuqhubekayo phakathi namashumi ezinkulungwane zamahora.

Ukulawulwa kwe-High Tech Thermal

Izinhlelo zokuphathwa zokushisa ezifana namamojula we-LED apholile emoyeni kanye nezinhlelo ze-LED ezipholile emanzini zisebenza kahle ekugcineni ukusebenza njalo ngemijikelezo yokukhiqiza enwetshiwe kanye nokukhishwa kokushisa okuphansi kwezingxenye ezibucayi.

Ukuphila Isikhathi Eside

Izimpilo ezijwayelekile ze-LED ziphakathi kwamahora angama-20,000 no-50,000, okunciphisa kakhulu isikhathi sokuphumula, insizakalo, kanye nezindleko zesondlo kanye nemvamisa yokufaka esikhundleni.

Ukuqhathaniswa kwe-LED Curing Machine ne-Mercury UV Curing

Uma uqhathanisa umshini wokuphulukisa we-LED nokuphulukiswa kwe-mercury UV, kusobala ukuthi ubuchwepheshe be-LED bunezinzuzo ezithile.

Izibani ezijwayelekile ze-mercury zisebenzisa amandla amaningi, zikhiqiza i-ozone, zidinga isikhathi sokushisa, futhi ziwohloka ngokuhamba kwesikhathi. Ngokuphambene nalokho, izinhlelo ze-LED ziphulukisa ubuchwepheshe obungenayo i-mercury, i-ozone-free, futhi inobungani bemvelo. Banikeza ukusebenza okubikezelwe ekuqaleni kuze kube sekupheleni, futhi banikezela ngobuchwepheshe obuhle kakhulu bokwelapha obunezindleko
Imishini yokuphulukisa ye-LED ifanelana kakhulu njengesixazululo sezifiso zamanje zokusimama ngoba iyi-classic UV lamp replacement futhi ithatha indawo engcono yezibani ze-UV arc.

LED Curing Machines Application in Industries

Ukukhiqizwa kwe-Electronics ne-PCB

I PCB conformal enamathela futhi electronic ingxenye ukuphulukisa LED ukuphulukisa umshini umshini enikeza okusezingeni eliphezulu PCB conformal enamathela kanye electronic ingxenye ukuphulukisa, okuyinto ukhululekile ukulimala ezishisayo.

Ukuphrinta nokupakisha

Imishini ye-LED ephulukisa ngokushesha isetshenziswa embonini yokunyathelisa ukuhlinzeka ngokuphulukiswa kweyinki esheshayo, ikhwalithi engcono yokuphrinta, kanye nesikhathi esincane sokukhiqiza ukuphrinta. Imigqa yokupakisha ezenzakalelayo ijabulela izinzuzo zokuphulukisa ukukhiqizwa kwe-inline kanye nokuzenzekelayo kokuhambisa.

Amadivaysi wezokwelapha

Ekuhlanganisweni kwedivayisi yezokwelapha, imishini yokuphulukisa ye-LED inikeza ukwelashwa okuhlanzekile nokulawulwa okuhambisana nezindinganiso eziphakeme zokuphepha nemithetho yomsebenzi.

Imboni Yezimoto

Izinhlelo ze-LED zisetshenziselwa ukwelashwa kwezimoto zamajazi ukuhlinzeka ngokuqeda okufanayo, ukunamathela okuphezulu, nokuqina kwezingxenye ezingaphansi kwezimo ezimbi kakhulu zemvelo.

Ama-Adhesives, Coatings, kanye ne-Resins

Kungakhathalekile ukuqina kwe-resin, ukubopha kokunamathisela, noma ukumboza i-polymerization, imishini yokuphulukisa ye-LED ibanikeza ukunemba kokujula kokwelapha nemiphumela engaguquguquki.

Kungani UV LED Flood Curing Machine?

Umehluko walolu hlelo ukulinganisela kwamandla, ukuguquguquka nokusebenza kahle. Isikhala esikhulu sokuphulukisa sinciphisa isikhathi sokucubungula ngoba siphulukisa izakhi eziningi ngasikhathi sinye. Ama-wavelengths ayo aguqukayo ahlinzeka ngezinga eliphakeme lokuhambisana nezinto ezahlukahlukene, ezinikeza ukujula okuphezulu kokuphulukisa namandla okubopha.
Ukuba kusebenze okusheshayo, ukusetshenziswa kwamandla aphansi, nokuphulukiswa kwekhwalithi, lo mshini umele ingqikithi yezinzuzo zobuchwepheshe be-LED futhi unikeza ukuthembeka komshini wezimboni.
Lolu hlelo lungabuye luhlanganiswe neminye imigqa yokukhiqiza ekhona ngabakhiqizi abafuna uhlelo lokuphulukisa lwe-UV lwe-turnkey, noma futhi lungaqhutshwa njengendawo yokusebenza ezimele.

Sustainability, Safety, and Compliance

Izimboni zamanje zigxile kakhulu ekusimeni, futhi imishini yokuphulukisa ye-LED yenza lula ushintsho. Izinhlelo zihambisana nezindinganiso ze-RoHS, zinciphise ukukhishwa kwekhabhoni, futhi ziqede izinto eziyingozi ezikhona ezinhlelweni ezindala ze-UV.
Imishini yokuphulukisa ye-LED nayo inikeze indawo yokukhiqiza ehlanzekile, ephephile ngokunikeza ukusetshenziswa kwamandla aphansi, isikhathi sokuphila esengeziwe, nokushisa okuncishisiwe, okuholela ekunciphiseni izindleko zokusebenza.

Isiphetho

Umshini wokuphulukisa we-LED awuyona nje indawo yezinhlelo ezijwayelekile ze-UV, kepha kungumkhuba omusha wokukhiqizwa kwanamuhla. Le mishini inika amandla inkampani enobuchwepheshe obuthuthukisiwe bokwelapha i-UV LED, ukulawula okusebenzayo, nokusebenza kahle okungenakuqhathaniswa ukukhiqiza ikhwalithi ephezulu, ephezulu, nokukhiqizwa okusimeme. Kungaba ukuthenga imishini yokuphulukisa ye-LED, ukufuna uhlelo lokuphulukisa lwe-LED olwenziwe ngokwezifiso, noma uthuthukise umugqa wokuphulukisa ovele ukhona, ubuchwepheshe be-LED bungahlinzeka ngokusebenza, ukuthembeka, kanye nokusabalalisa ukuthi isidingo esizayo sokukhiqiza sizodinga. Ukuze uthole imininingwane, vakashela UVET.